The buildings are Ferro-concrete construction with high-density bricks infilling rendered with a cement screen. Walls are plastered to smooth finish and further smoothened & made non-porous by application of high-density paint. Sharp corners are avoided by giving coving at wall and floor joints. All constructions are Reinforced Cement Concrete (RCC) type.

5 micron filtered air is supplied with Gypsum board false ceiling in manufacturing, filling, packing areas, Quality Control laboratory and change rooms. Electrical & service lines are concealed to avoid cracks & crevices. Wood has been avoided in manufacturing areas by using metallic doors and windows. The slope of the floor is towards floor drains to prevent accumulation of water washing and spillage.

Routine maintenance program for the facility ensures:

• The walls are free from holes and cracks.
• The surfaces are free of peeling paint and missing tiles.

Site Plan of facilities is enclosed herewith. Air Handling

There are Air Handling Units made from G. I. Sheet Metal. They are provided with supply and return filters, which keep the air clean and free of dust particles. Around 10% fresh air make up is provided for all areas. The AHU’s are dedicated section-wise and temperature is maintained below 25 oC in manufacturing, filling and packing areas.

Adequate storage areas have been provided for proper storage, identification and smooth flow of the materials. The facility provides receiving booth wherein separate receiving areas have been designated for receiving raw material and packaging material.

Receiving facility is well equipped with De-dusting equipment and water supply. Separate quarantine areas have been assigned to assure the segregation or Received, Under-test, Approved & Rejected material. Temperature sensitive materials are stored in Air Conditioned storage rooms.

Separate storage area is provided for printed packaging materials. A control room and locked cupboards for labels are provided to ensure proper control on printed labels and for proper accounting.

A washing area has been provided in the store to wash and dry in-process containers and dispensing & sampling devices.

A detailed program for material management is written and followed for the control, purchasing, receipt, storage, handling and issuing of raw material, packaging component and finished products.